The following application profiles highlight the in-use benefits of the Airflow Systems, Inc. product line. These application profiles include details of how Airflow Systems products deliver environmental and economic benefits in field applications including metal fabrication, machining, welding, and materials processing; collecting and filtering airborne contaminants such as grinding dust, weld smoke, machining oil mist, and processing dust and fumes. High-volume Dust Collectors Keep Maintenance Costs Low A manufacturer, located in the Southwestern United States, produces oil field equipment. Part of the manufacturing process includes automatic welding and hard banding. Total wire usage, system-wide, is over five tons annually. The extremely high level of wire usage generated large amounts of weld smoke and fumes throughout the facility. To read more » Automotive Equipment Maker Eliminates Airborne Machining Mist An international automotive equipment manufacturer was experiencing increased downtime as well as higher facility and equipment maintenance costs as a result of airborne oil mist migrating throughout its plant.

"It was a problem for our employees," a plant official explained, "And a problem for our equipment. Overhead Dust Collection System Reduces Rework Expense A Midwest computer component manufacturer was experiencing increasing product rejection and return rates resulting from metal finishing dust floating into final assembly areas. The metal dust in the air was causing static interference in finished computer assemblies. Injection Molding Operation Cleans Air, Increases Productivity Heavy smoke and odor generated during molding machine purging operations was creating an uncomfortable work environment for the equipment operators and shop floor personnel of an Eastern U.S. plastic components manufacturer. Weld Smoke and Fumes Cleared Up By Collection Arms Smoke produced during SMAW and FCAW welding operations in the weld lab at a west coast vocational college was so heavy that it reduced visibility and caused students to cough. The 4800 square-foot facility has 22 weld stations in use nearly every day.

Manufacturing Company Install Dust Control; Uncontrolled dust from weld finishing and painting operations was slowing the production output of a converting equipment manufacturer. During the 100-hour test period, airborne dust generated from nearby machining was causing product damage. Dust Control system Helps Sheet Metal Fabricator Eliminate Quality Control Problemsozone free air purifiers reviews A sheet metal fabricator was experiencing increased part reject rates as a result of poor paint finish quality caused by dust imbedded into the finished paint surface. steam usa air duct cleaningProduction rates slowed due to re-working, or re-manufacturing rejected parts. mini room air purifier High Vacuum Dust Collection Keeps High-volume Welding Up To Speed

A manufacturer of car and truck bumpers was experiencing excessive amounts of in-plant smoke and dust generated by robotic welding in its assembly area. The robotic units operate 20 hours a day, 6 days a week, consuming nearly 5,000 pounds of weld wire per month. The resulting high levels of weld fumes, smoke, and dust caused potential for worker health and product quality problems. Clean Air Improves Business By Over 50% Shortly after opening its new, 6,700 square-foot facility, an Ohio VFW organization began to experience declining attendance levels. A constant, smoky haze inside the building was identified as the cause—among those who did come, many left early because of the smoke. To read more » Industrial welding produces large quantities of smoke & fumes. Contaminates from welding stainless steel or galvanized metals are particularly dangerous. DiversiTech produces a wide range of OSHA certified air filtration equipment designed to handle the toxins produced from welding.

Smoke and dust from grinding and deburring processes present a long-term health threat to industrial workers. Capture-at-source technology from DiversiTech can help remove the problem airborne contaminants in the workplace. Laser & Plasma Cutting Laser & plasma cutting creates a high volume of smoke, fumes and dust that are a serious breathing hazard. DiversiTech has created several solutions for the capture and removal of pollutants that come from various cutting applications. The “hands on” approach to many sanding & finishing tasks can put workers in close contact with large amounts of airborne dust.  Masks can only go so far. A proper air filtration system from DiversiTech can help protect workers from the danger of long-term inhalation of sanding and finishing dust. Spray paint contains dangerous volatile organic compounds. The action of spray painting causes these contaminates to spread quickly through a workplace. Containing VOC’s is an effective way to mitigate the danger to your workforce.

The action of soldering and brazing puts smoke and fumes right into the worker’s breathing zone. Besides being unhealthy, this distraction can also lead to productivity loss. Discover how a soldering & brazing smoke and fumes can affect your workforce. The 3D printing process creates dangerous airborne combustible metal dust that needs to be captured and filtered. Post processing metal and plastic parts can become a workplace hazard if not adequately handled with dust collection equipment. Discover how a downdraft table can improve your 3D printing operations. Diversitech's application engineers and sales professionals have extensive experience with many other applications including: DiversiTech can guide you through the best solution for your specific application.Source Capture Air Cleaners Clark Air Systems source capture welding fume extractorsDesigned for easy, lightweight, portability, and powerful suction to remove dust and fiber contaminants from welding, cutting, grinding, or removal operations.

Highest efficiency removal down to 99.97% at 0.3 micron size particles. SH-2000-A is our standard Smoke Hound. This model is compact, yet maintains high capacity airflow with its three stage filtration and dual sided outlet. SH-2000-A2 is our standard Smoke Hound, but includes dual arms. Clark Air Systems Smoke Hound Flip Top model combines the traditional Smoke Hound Down Draft table with the Smoke Hound Arm. Learn More The Smoke Hound 2000DD provides industries with portable workstations that double as an air cleaner. These units come in a wide variety of sizes. Designed for easy, lightweight, portability, and powerful suction to remove dust and fiber contaminants from welding, cutting, grinding, or removal operations. Highest efficiency removal down to 99.97% at 0.3 micron size particles. SH-Mini has all the power of the standard SH-2000-A bundled up into a more compact size. Filter Media:Clark Air Systems utilizes the longest life, lowest maintenance filters available: 1st Stage:Multi-ply, depth loading, pre-filters with tackified media.

These 45% efficient filters catch the bulk of the particles generated from cutting, grinding, or removal operations. 2nd Stage: 90-95% ASHRAE efficiency pleated media catches fine dust particles, rated at 95% removal of particles 1 micron or larger. Optional 2nd Stage: 99.97% DOP certified HEPA filter with gasket seal to meet strictest codes. 99.97% removal of 0.3 micron particles.Maintenance:Replacement of filters periodically. Only a few minutes are required to replace any filter. The frequency depends on conditions. Magnehelic filter gauge is to monitor filter resistance. Cabinet:The units are constructed with 16 gauge welded steel. Hinged, gasketed door allows easy access to all stages of filtration. The entire unit is finished with a corrosion resistant baked-on powder coating. The welded steel handles are also powder coated. The unit is portable with industrial grade locking casters. Unit Specs:Air Flow Capacity: 1600 cfm Amp Draw: 115 volt, 60 hz = 6.3 amps Unit Weight: 285 pounds Unit Dimensions: 40"W x 27"D x 28"H Motor: 3/4 Horsepower, TEFC motor, 1750 RPM, with backward incline SWSI Corrosion proof blower wheel Arm: 8"x10ft standard, also available in 6" diameter and 14ft lengths